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Page 209: Deutsch connectors -9, Dt/dtp contact installation -9, Dt/dtp contact removal -9, 6 deutsch connectors dt/dtp series assembly

SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS

3121200

– JLG Lift –

7-9

7.6 DEUTSCH CONNECTORS

DT/DTP Series Assembly

Delftship Manual Deutsch Connectors Online

1. Grasp crimped contact about 25mm behind the con-

tact barrel.

2. Hold connector with rear grommet facing you.

3. Push contact straight into connector grommet until a

click is felt. A slight tug will confirm that it is properly
locked in place.

4. Once all contacts are in place, insert wedgelock with

arrow pointing toward exterior locking mechanism.
The wedgelock will snap into place. Rectangular
wedges are not oriented. Thy may go in either way.

NOTE: The receptacle is shown - use the same procedure

for plug.

DT/DTP Series Disassembly

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1. Remove wedgelock using needlenose pliers or a

Delftship Tutorial

hook shaped wire to pull wedge straight out.

2. To remove the contacts, gently pull wire backwards,

while at the same time releasing the locking finger
by moving it away from the contact with a screw-
driver.

3. Hold the rear seal in place, as removing the contact

may displace the seal.

Figure 7-12. DT/DTP Contact Installation

A

B

C

D

Figure 7-13. DT/DTP Contact Removal

A

B

C

Delftship Free

How To Use Delftship

• In this example we've only inserting one crimped wire/terminal into the housing. The same process is used for the remaining wires/terminals. Once all of the wires/terminals are in place, snap the retaining cover over the rear of the housing.
• And here is your finished product.
• Here is another view looking down into the housing allowing you to see the visible terminal.
  • Properly assembled, these Weather Pack Connectors will serve you well. They're manufactured for underhood automotive use, are chemical and weather resistant, and make a solid electrical connection.
• We use them all over the place, in race car engine harnesses, streetcar harnesses, adding an electronic box/fan/whatever that we want to be able to quickly disconnect for service/replacement/testing. For example here's an underhood shot of a 2009 Dodge Challenger Drag Pak Stock Eliminator car-- we used Weather Pack Connectors throughout this installation allowing for quick disconnect and/or removal of all components, even the entire engine harness can be disconnected in seconds using the two larger 22pin bulkhead Weather Pack Connectors you can see back on the passenger side of the firewall.